The era of cheap: how products got worse and what to do about it
1. Planned obsolescence
a) Idea: engineer products to wear out sooner so replacements drive sales, a logic that took root in 20th‑century mass production as firms learned that shorter lifespans can stabilize demand.
b) Why it stuck: shorter warranties, cost‑down engineering, and tolerance for replacing sub‑$100 items encourage designs that prioritize initial price over long service life.
c) Takeaway: when lifecycle revenue is the goal, lifespan becomes a tuning knob—unless standards, warranty economics, or brand strategy reward longevity.
2. Perceived obsolescence
i) Idea: make last year’s product feel outdated through styling and model‑year refreshes so customers upgrade before failure.
ii) How it works: cosmetic updates and features reframe “old” as unfashionable, a pattern that spread from autos to fashion and consumer tech.
iii) Takeaway: even when mechanics improve, the marketing cadence pushes earlier replacement, shifting value from durability to newness.
3. Shareholder primacy and short-termism
· Shift: management focus moved toward maximizing quarterly returns and financial metrics, making cost cuts, outsourcing, and faster cycles more attractive than investing in durable designs.
· Evidence signals: shorter warranties, higher return rates post‑warranty, and brand erosion correlate with strategies that treat products as disposable.
· Takeaway: long-run profitability tends to align with lower post‑warranty failures, but pressure for near‑term results often overrides that logic.
4. Deregulation and price competition
· Pattern: when rules that stabilize service/quality are lifted, firms compete chiefly on price, often degrading experience and durability to hit lower fares or tags.
· Consumer effect: add-on fees, reduced service margins, and cost-minimized build choices become normalized under price-centric competition.
· Takeaway: without counterweights, “cheapest wins” crowds out incentives to build for longevity or repair.
5. Retailer power and the “big box” squeeze
· Mechanism: large retailers standardize low shelf prices and force suppliers to “hit the number,” driving cheaper materials, offshoring, and simplified (often less repairable) construction.
· Supply chain lock‑in: integrated inventory systems favor high-turn SKUs and fast resets, rewarding quick sales over long-lived goods.
· Takeaway: when gatekeepers value price and turnover, mid‑tier durable products lose shelf space, starving slower but sturdier lines.
6. Globalization and the flood of cheap goods
· Dynamics: freer trade and deep supply chains enable very low production costs, accelerating fast fashion, flat‑pack furniture, and sealed appliances.
· Result: access and assortment expand while material thickness, serviceability, and component robustness often decline to meet target prices.
· Takeaway: global efficiency without standards for durability shifts the market toward disposable norms.
7. Quality disciplines faded from center stage
· Context: after the 1980s‑1990s quality movement (TQM, Deming, ISO), attention drifted as cost-cutting and rapid cycles dominated, even while a few brands kept improving.
· Data signals: mixed reliability trends, rising recalls in some categories, and shorter warranties indicate divergence—“the good get better, the rest get worse.”
· Takeaway: process quality is learnable and profitable long‑term, but organizational focus determines whether it survives executive turnover and market pressure.
Simple examples across everyday goods
· Light devices: thinner housings, cheaper switches, and shorter warranty coverage reflect cost‑down engineering tied to replacement economics.
· Furniture: particleboard and cam‑locks ship cheaply and assemble fast but degrade with moves versus joinery and thicker substrates.
· Clothing: fast fashion cycles and synthetics lower price-per-wear upfront but often pill, stretch, or seam-fail sooner than heavier weaves.
· Appliances: sealed tubs, glued assemblies, and proprietary parts/software raise repair hurdles, nudging replacement over fix.
· Electronics: rapid release cadence and finite software support windows drive earlier upgrades independent of hardware failure.
What consumers actually gained and lost
· Gained: far lower sticker prices, broader access, and faster feature diffusion in categories like electronics.
· Lost: mid‑tier durability, repairability, in‑store service, and local manufacturing capacity; waste escalates as replacement cycles shorten.
· Bottom line: the market optimized for initial price, not total cost of ownership or longevity.
How to buy better on a budget
· Check repairability: screws over glue, replaceable batteries/filters, published parts and service manuals, and longer parts availability.
· Read the warranty: longer terms and clear coverage signal design confidence; avoid ultra‑short coverage on complex products.
· Evaluate materials: solid wood/plywood vs. particleboard, heavier‑weight fabrics, metal gears/bearings, and standard fasteners.
· Prioritize proven models: look for long-running lines with stable parts pipelines and owner communities sharing fixes.
· Consider total cost: include energy use, consumables, repair likelihood, and resale value—not just the price tag.
· Favor brands that embrace quality systems: firms that maintain robust quality programs and publish reliability data tend to hold up better.
Key insight: A few firms keep compounding reliability while many chase short-term savings; over time, lower post‑warranty failure correlates with stronger profitability, showing that durability can pay if leadership commits.
Sources consulted
· Strategy+business analysis of the “product death cycle,” warranty/return signals, and how price pressure and retailer power reinforce shoddier designs.
· ASQ historical overview of quality movements (craftsmanship to TQM/ISO) and how management focus shapes durability outcomes.
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References :
1. https://www.strategy-business.com/article/05101
2. https://asq.org/quality-resources/history-of-quality
3. https://www.tandfonline.com/doi/full/10.1080/14783363.2019.1655397
4. https://www.sciencedirect.com/science/article/pii/S2352550922003050
5. https://hbr.org/1965/11/exploit-the-product-life-cycle
6. https://www.tandfonline.com/doi/full/10.1080/00076791.2017.1340943
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